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Adapting to Changing Production Demands: How Flexible Tooling Systems Provide Agility

In today’s fast-paced manufacturing environment, being able to adapt quickly to changing production demands is critical to staying competitive. One key factor in achieving this agility is having flexible tooling systems that can be easily reconfigured and adapted to new products or processes.

What are Flexible Tooling Systems?

Flexible tooling systems are tooling and fixturing solutions that can be easily reconfigured and adapted to different processes. These systems are designed with modular components that can be quickly and easily assembled, disassembled, and rearranged as needed making them ideal for use in high-mix, low-volume manufacturing environments where product changeovers are frequent and time is of the essence.

How do Flexible Tooling Systems Provide Agility?

Flexible tooling systems are a key enabler of agility in modern manufacturing. Quick changeovers, scalability, improved quality, reduced costs, and increased innovation all allow companies to adapt quickly to changing production demands and stay ahead of the competition.

Quick changeovers

One of the main benefits of flexible tooling systems is that they enable quick changeovers between products. By using standardized modular components, tooling, and fixturing can be easily rearranged or swapped out, reducing downtime and increasing productivity. This means that production can quickly adapt to changing demands without requiring lengthy retooling processes.


Flexible tooling systems can also be scaled up or down as needed. For example, if production demands increase, additional tooling and fixturing components can be quickly added to accommodate the higher volumes. Conversely, if demand drops off, components can be removed or reconfigured to reduce capacity and optimize production efficiency.

Improved quality

Flexible tooling systems can also improve product quality by providing greater precision and consistency. With modular components designed to fit together precisely, there is less room for error or variation, resulting in more consistent and accurate product dimensions and tolerances.

Reduced costs

Flexible tooling systems can also help to reduce costs by minimizing the need for custom-made fixtures. By using flexible components, the same tooling and fixturing can be used for multiple products or processes, reducing the need for specialized equipment for each individual product, which can be costly and time-consuming to engineer and manufacture.

Increased innovation

Finally, flexible tooling systems can foster innovation by enabling rapid prototyping and testing of new product designs. With modular components that can be quickly reconfigured, it is easy to test and iterate new designs without the need for custom fixturing. This can speed up the product development cycle and help to bring new products to market more quickly.

Game-Changing Flexible Tooling Systems

If your company is looking to gain a competitive advantage over your competitors, check out the AccuLoc6 system from Advanced Machine Works. This revolutionary precision positioning system is rewriting the standard for flexible tooling. AccuLoc6 utilizes a suite of end effectors to deliver 6-axis versatility and 100% coverage, guaranteeing a solid hold on components of any size and shape. If you have questions about this amazing flexible tooling system, please feel free to contact us or download a product factsheet.

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